From Waste to Wonder
The"Plastic-to-product Revolution"
Every piece of plastic has a story left to tell. The bag that once carried groceries, the pouch that held milk, the wrapper that protected food - reborn as something strong, valuable, and built to last.
Imagine a world where every plastic bag, every milk pouch, every shiny food wrapper - instead of choking our rivers or filling our landfills — comes back to life as something strong, beautiful, and useful.
Why Plastic-to-Lumber is the Future of Recycling?
For years, plastic has been seen as the problem. But what if it could be the solution?
Our Plastic-to-Lumber Plant takes the waste nobody wants — soft plastics like carry bags, milk pouches, and multi-layered packaging — and transforms them into durable, eco-friendly lumber.
- What once polluted the earth, now builds with
- What once filled landfills, now fills homes, parks, and cities with new purpose.
Why Investing for This Plant Matters?
It’s a business that solves pollution and creates opportunity. Each plant diverts tons of plastic waste, saves trees by replacing timber, and meets World's rising demand for sustainable building materials. This stands out as reliable and future-ready investment, proudly Made in India.
Save trees by replacing timber
Tap into fast-growing demand for green materials
Reliable raw material supply everywhere
Made in India, built for green future
“The plant setup includes the following machines in series:”
| Model No. | HP | Capacity (kg/hr) |
| 1480 Dust Clean | 5 | 100 |
| 14100 Dust Clean | 7.5 | 150 to 200 |
| 24100 Dust Clean | 10 | 200 to 300 |
De-Dusting
DUST AND CONTAMINATION CLEANING (For dry Cleaning)
The De-Dusting Machine is built for dry cleaning of waste plastic, removing dust, fine debris, and loose contaminants before the material moves further down the recycling line. Using a high-speed beating action combined with air separation and a screening/sieving stage, it strips away particulate matter without any water, leaving the plastic clean and ready for washing or grinding. Runs on a 3-phase, 415V motor for continuous, high-volume processing.
- High-Speed Beating System
- Air Separation / Suction System
- Screening / Sieving Arrangement
- Efficient Dry Dust Removal
- Continuous Operation
- CE Certified
| Model No. | HP | Capacity (kg/hr) |
| 5.0 Wash Ultra | 5 | 50 |
| 10.0 Wash Ultra | 10 | 100 |
| 15.0 Wash Ultra | 15 | 150 |
Wash Ultra
Plastic Washing Machine (Soft and Hard Plastic)
The Wash Ultra is designed for wet washing of both soft and hard plastic waste, removing oils, adhesives, labels, food residue, and other stubborn contaminants that dry cleaning alone can't handle. Its friction-washing action agitates the plastic in water to lift dirt from every surface, making it ideal for pre-processing carry bags, pouches, and rigid plastic scrap alike before drying or agglomeration. Built on a 3-phase, 415V motor for steady, high-throughput operation.
- High-Efficiency Water Washing
- Friction Action for Label/Adhesive Removal
- Suitable for Soft & Hard Plastics
- Low Water Consumption Design
- Continuous Operation
- CE Certified
| Model No. | HP | Capacity (kg/hr) |
| 5.0 - D CLEAN | 5 | 30 to 50 |
| 15.0 - D CLEAN | 15 | 150 to 200 |
| 25.0 - D CLEAN | 25 | 400 to 500 |
PLASTIC DRYER
DUST AND CONTAMINATION CLEANING (For Water Washing)
The D CLEAN Dryer removes residual moisture from plastic after water washing, ensuring the material is fully dry before it enters the agglomerator or extruder. Excess moisture left in the plastic can cause defects and reduce output quality downstream, so this stage uses mechanical dewatering paired with controlled hot-air drying to bring the plastic to the right moisture level efficiently. Operates on a 3-phase, 415V motor for continuous processing.
- Mechanical Dewatering + Air Drying
- Fast Moisture Reduction
- Energy-Efficient Drying Cycle
- Prevents Downstream Processing Defects
- Continuous Operation
- CE Certified
AGGLOMERATOR
Densifying & Conditioning SoftPlastic
It is designed to densify and condition soft plastics such as LDPE, LLDPE, HM, PP films, raffia, woven bags, foams, and other thin plastic waste that cannot be directly fed into an extruder.
- Densification of Soft Plastics
- Moisture removal
Mixing
- Bulk density increase
Easy extrusion feed
Handles soft plastics
- Energy efficient
- Low-maintenance design
- Versatility
| Model No. | Size & HP | Capacity (kg/hr) LD | Capacity (kg/hr) HM/HD/PP/MLP |
| 10.0 AgloMix | 022 & 10 | 40 | 25 |
| 25.0 AgloMix | 024 & 25 | 100 | 60 |
| 50.0 AgloMix | 030 & 50 | 200 | 130 |
| 75.0 AgloMix | 036 & 75 | 280 | 180 |
| 100.0 AgloMix | 042 & 100 | 400 | 250 |
| 120.0 AgloMix | 045 & 120 | 500 | 350 |
| 180.0 AgloMix | 048 & 180 | 800 | 550 |
| Model | Motor Horse Power | Capacity (Kg/Hr) |
| 08 ReGrind | 3 | 20-25 |
| 10 ReGrind | 5 | 20-25 |
| 12 ReGrind | 5 | 30-40 |
| 14 ReGrind | 7-5 | 40-60 |
| 16 ReGrind | 10-15 | 100-125 |
| 18 ReGrind | 15-20 | 150-400 |
| 20 ReGrind | 20-25 | 300-700 |
| 22 ReGrind | 25-30 | 500-1000 |
| 24 ReGrind | 25-30 | 800-1000 |
| 28 ReGrind | 30-40 | 800-1000 |
| 30 ReGrind | 40 | 700-1500 |
| 32 ReGrind | 50 | 800-2000 |
Hard Plastic Grinding
SIZE REDUCER - GRINDER
A Hard Plastic Grinder is used to reduce large, rigid plastic waste such as injection molded parts, pipes, lumps, blow-molded containers, sheets, and other hard plastics into uniform granules or flakes.
These flakes can then be directly reused in extrusion, molding, or sheet pressing processes.
It is a high-speed, heavy-duty machine designed for continuous operation in recycling plants.
- Rigid plastic grinding
- High output capacity
Uniform Flakes size
- Heavy-duty blades
Continuous Operation
Low Maintenance & Robust Design
- Versatility
- Wear-resistant cutters
Extrusion System
Extruding Beams/Lumbers from Flexible plastic
- Hi-carbide Screw and Barrel
- Standard Motor and Gearbox
- Degassing System
Uniform Output
- Degassing System
Continuous Operation
Low Maintenance & Robust Design
- Versatility
- Easy Mold Attachment System
- Vacume Suction
- Equipped with Over Head Chain Hoist
- Cooling Tank
| Model | Motor HP | Total HP | Capacity (Kg/Hr) | Maximum Lumber Profile Size | Weight Per Lumber at Maximum Size |
| 2275 Extrusion System | 20 | 35 | 50-80 | 90x90x3000 mm | 22 Kg |
| 27100 Extrusion System | 30 | 45 | 75-100 | 90x90x3000 mm | 22 Kg |
| 30100 Extrusion System | 40 | 70 | 100-150 | 125x125x3000 mm | 35 Kg |
| 34115 Extrusion System | 60 | 85 | 120-160 | 125x125x3000 mm | 35 Kg |
| 36120 Extrusion System | 60 | 85 | 120-180 | 150x150x3000 mm | 48 Kg |
| 40135 Extrusion System | 100 | 175 | 220-280 | 200x200x3000 mm | 65 Kg |
Mold Press
Hydraulic Compression Molding for Pavers, Tiles & Custom Products
Manufacture paver blocks, floor tiles, wall tiles, interlocking blocks, decorative products, and custom molded components using a single hydraulic compression system. The MoldPress System is designed for flexibility, allowing quick mold changes to produce a wide range of construction and industrial products with consistent quality and high compression strength.
Built with a robust hydraulic structure, precision pressure control, and user-friendly operation, the MoldPress System helps businesses transform raw materials into high-value products while reducing production costs and maximizing manufacturing versatility.
- Interchangeable Mold Design
- High Hydraulic Compression Force
- Quick Mold Changeover
Uniform Pressure Distribution
- Low Maintenance Design
Custom Mold Compatibility
| Model | Motor HP | Total HP |
| 6550 Moldpress | 2 | 2 |
RecoGran System
Turn Plastic Waste into Production-Ready Granules using same Extrusion System
Transform plastic flakes, regrind, and production scrap into uniform plastic granules ready for extrusion, injection molding, and product manufacturing. The Plastic Granulator System is designed to deliver consistent pellet quality, reliable performance, and efficient material processing for recycling businesses and manufacturers.
Engineered with a robust cutting mechanism, precision control, and industrial-grade construction, the system helps reduce material handling challenges while improving the value and usability of recycled plastics. Suitable for processing HDPE, LDPE, PP, ABS, and other thermoplastics across a wide range of recycling and production applications.
- Uniform Granule Output
- High Throughput Capacity
- Multi-Material Compatible
Continuous Operation
- Compact Design
| Model | Motor HP | Total HP |
| 08 RecoGran | 2 | 2 |
Saves forests, cleans waste, builds the future.
Real Life Application of Recycled Plastic Lumbers
Plant Installed at Eastern CoalFields Limited, Bankola Area, WB
Be Part of the Solution
Plastic waste is one of World’s biggest challenges. This plant turns that crisis into an opportunity — for business, for the environment, and for the future.
More than a Machine
“We don’t just sell machines — we deliver recycling solutions that are profitable, scalable, and sustainable.”
Specialized Expertise
Focused exclusively on plastic recycling machinery, with deep R&D experience.
Hand Holding Support
From design, manufacturing, and testing to installation, training, and after-sales service.
Custom-Built Solutions
Ability to adapt machines to client requirements (sheet size, mold design, automation level).
Proven ROI
Machines designed to help customers recover investment quickly while creating new revenue streams.
FAQs – Plastic to Lumber Plant
What type of plastic waste can this plant process?
The plant is designed for soft plastics such as carry bags, milk pouches, multilayer packaging (MLP), and similar household/industrial plastic waste.
What products can be made from this plant?
The plant produces plastic lumber in different sizes (beams, planks, profiles) and, with molds, it can also make paver blocks, tiles, and custom shapes.
How strong is plastic lumber compared to wood?
Plastic lumber is waterproof, termite-proof, weather-resistant, and long-lasting. It is often stronger than traditional wood and does not warp or rot.
What is the production capacity of the plant?
Depending on configuration, the system can produce 50–80 kg of plastic lumber per hour, making it suitable for both medium and large-scale operations.
Do we need skilled operators to run the plant?
Basic technical training is enough. Our team provides installation, on-site training, and operational support, so your staff can manage it confidently.
What kind of warranty and support do you offer?
We provide a standard 1-year warranty on all machinery against manufacturing defects, along with complete support to ensure smooth operation. This includes installation and commissioning assistance, on-site training for operators within India, and reliable after-sales service through phone, video, or site visits. We also offer quick access to spare parts, mold customization, and upgrades, with the option of an extended Annual Maintenance Contract (AMC) on request for long-term peace of mind.
How many plastic lumbers can be produced in an hour, and what is the recommended operating time for maximum efficiency?
The plant can manufacture 3 lumbers of size 100x100 mm and 8 feet long per hour. For optimal efficiency and higher productivity, it is recommended to operate the plant 24x7.
What space and power are required?
A typical setup requires around 2,000–3,000 sq. ft. space and 3-phase 50KW industrial power. Exact requirements depend on plant size.
Can we get different sizes and shapes of lumber?
Yes. The plant comes with multiple mold options (e.g., 4”x4”, 80x80 mm, 60x40 mm profiles). Custom molds can be developed based on demand.
What is the weight of a 100x100 mm, 8-foot-long plastic lumber?
The weight of a 100x100 mm and 8-foot-long lumber is approximately 18 kg. However, the exact weight may vary depending on the density of the plastic material used.