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Simple idea. Powerful outcome.

A machine for those who believe plastic waste should not end up in landfills — it should come back as something stronger.

Extrusion System

No burning. No dumping. No pollution.
Just recycling that makes sense, and makes business.

Why this machine exists?

Turning low-value waste into high-value material.

For years, recycling meant shredding, washing, and Granulating, hoping the material finds a buyer.
But the world has changed.
Industries now look for alternative materials that last longer than wood and come with zero deforestation.

Plastic lumber has stepped into that gap.

  • It does not rot.
  • It does not attract termites.
  • It does not swell with rain or crack in the sun.

And all of it can be made from waste that normally has zero market value.


The 2275 Extrusion Line is designed exactly for that purpose —

turning low-value waste into high-value construction material.
Recycled Plastic Lumber

Rough and Tough Built


Simple Operation


Consistance Output


Designed for Waste Recyclers and Start ups


Machine Philosophy 

Simple & Practical

This is why the system uses a smooth screw with degassing, 8 heating zones, automatic hydraulic mold ejection and a synchronized control panel that makes operation almost effortless.

You don’t need a large team.
You don’t need exotic raw material.
If you have mixed HDPE/PP/LDPE waste, you already have the raw material.

Recycled Plastic Lumber

What You Can Produce?

Lumbers

Pallets

Rail Sleepers

Decking planks

Structural blocks

Fencing posts / Raillings

Outdoor Furniture

Picnic Benches

Bricks and Paver Blocks

2275 Extrusion System - A Benchmark Product

Extruding Beams/Lumbers from soft plastic

The 2275 Extrusion System is the heart of the Plastic-to-Lumber Plant. Engineered for strength, stability, and continuous operation, it transforms waste plastic into durable lumber profiles with precision. Equipped with a degassing system, it ensures impurities are removed during extrusion, resulting in high-quality, uniform products. This system is built for long-term industrial use, handling soft plastics such as carry bags, milk pouches, and multilayer packaging waste, and converting them into beams, planks, and custom profiles.

  • Hi-carbide Screw and Barrel
  • Standard Motor and Gearbox
  • Degassing System
  • Uniform Output

  • Degassing System
  • Continuous Operation

  • Low Maintenance & Robust Design

  • Versatility
  • Easy Mold Attachment System
  • Vacume Suction
  • Equipped with Over Head Chain Hoist
  • Cooling Tank
2275 Extrusion System

Technical Highlights

  • Screw size: 75 mm x 2250 mm

  • Material: EN41B nitrided alloy steel

  • Output capacity: 40–50 kg/hour

  • Maximum lumber size: 100 × 100 × 2500 mm

  • Motor: 20 HP

  • Heating system: 8 zones with PID control

  • Degassing: removes moisture & gases for smooth solid products

Explore Other Extrusion Versions

0525 Extrusion Machine

Screw 25mm
 Motor Power2 HP 
Output1-2 Kg/Hour 
 Machine Dimensions 500x1020x1120 mm
 PurposeDIY, Small, Lab, Prototyping

0630 Extrusion Machine

Screw 30mm
 Motor Power2 HP 
Output2-5 Kg/Hour 
 Machine Dimensions 1500x600x1550 mm
 PurposeSmall Production, Startups, Prototyping

1550 Extrusion Machine

Screw 50mm
 Motor Power7.5 HP 
Output15-20 Kg/Hour 
 Machine Dimensions 1700x600x1600 mm
 PurposeEarly Stage Startups, NGOs, 
Screw 75mm
 Motor Power20 HP 
Output50-80 Kg/Hour 
 Machine Dimensions 2500x800x1600 mm
 PurposeLarge Scale Production, Plastic Recyclers, NGOs

30100 Extrusion Machine

Screw 100mm
 Motor Power40 HP 
Output100-150 Kg/Hour 
 Machine Dimensions 3000x900x1700 mm
 PurposeIndustrial Production

40135 Extrusion Machine

Screw 135mm
 Motor Power100 HP 
Output220-180 Kg/Hour 
 Machine Dimensions 4000x1200x1750 mm
 PurposeLarge Industrial Productions
Request for Technical Details

Saves forests, cleans waste, builds the future.

Plant Installed at Eastern CoalFields Limited, Bankola Area, WB

Be Part of the Solution

Plastic waste is one of World’s biggest challenges. This plant turns that crisis into an opportunity — for business, for the environment, and for the future.

More than a Machine

“We don’t just sell machines — we deliver recycling solutions that are profitable, scalable, and sustainable.”

Specialized Expertise

Focused exclusively on plastic recycling machinery, with deep R&D experience.

Hand Holding Support

From design, manufacturing, and testing to installation, training, and after-sales service.

Custom-Built Solutions

Ability to adapt machines to client requirements (sheet size, mold design, automation level).

Proven ROI

Machines designed to help customers recover investment quickly while creating new revenue streams.

FAQs – Plastic to Lumber Plant

General
General

What type of plastic waste can this plant process?

The plant is designed for soft plastics such as carry bags, milk pouches, multilayer packaging (MLP), and similar household/industrial plastic waste.

What products can be made from this plant?

The plant produces plastic lumber in different sizes (beams, planks, profiles) and, with molds, it can also make paver blocks, tiles, and custom shapes.

How strong is plastic lumber compared to wood?

Plastic lumber is waterproof, termite-proof, weather-resistant, and long-lasting. It is often stronger than traditional wood and does not warp or rot.

What is the production capacity of the plant?

Depending on configuration, the system can produce 50–80 kg of plastic lumber per hour, making it suitable for both medium and large-scale operations.

Do we need skilled operators to run the plant?

Basic technical training is enough. Our team provides installation, on-site training, and operational support, so your staff can manage it confidently.


What kind of warranty and support do you offer?

We provide a standard 1-year warranty on all machinery against manufacturing defects, along with complete support to ensure smooth operation. This includes installation and commissioning assistance, on-site training for operators within India, and reliable after-sales service through phone, video, or site visits. We also offer quick access to spare parts, mold customization, and upgrades, with the option of an extended Annual Maintenance Contract (AMC) on request for long-term peace of mind.

How many plastic lumbers can be produced in an hour, and what is the recommended operating time for maximum efficiency?

The plant can manufacture 3 lumbers of size 100x100 mm and 8 feet long per hour. For optimal efficiency and higher productivity, it is recommended to operate the plant 24x7.

What space and power are required?

A typical setup requires around 2,000–3,000 sq. ft. space and 3-phase 50KW industrial power. Exact requirements depend on plant size.

Can we get different sizes and shapes of lumber?

Yes. The plant comes with multiple mold options (e.g., 4”x4”, 80x80 mm, 60x40 mm profiles). Custom molds can be developed based on demand.

What is the weight of a 100x100 mm, 8-foot-long plastic lumber?

The weight of a 100x100 mm and 8-foot-long lumber is approximately 18 kg. However, the exact weight may vary depending on the density of the plastic material used.

From quick queries to big decisions, our team is always ready to support you.

“We’re Here for You – Wherever You Are.”

Address

RECOSOLUTION LLP
E124, Sector 26, Electronics Estate, Gandhinagar, Gujarat, India.

Whatsapp

+91 92744 54036

Email

Info@recosolution.com

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